Product Description

Product Description

Main features:

1 Made of high quality cast iron, light weight and non-rusting

2 Large output torque and high radiating efficiency

3 Smooth running and low noise

4 Good-looking appearance, durable service life and small volume

5 Suitable for omnibearing installation

Our factory is the main manufacturer and exporter of worm gear reducer in China. We were founded in 1976. We are the best seller in export of worm gears in China, 1st to achieve export License and 1st to achieve ISO9001 and CE Certificate among manufacturers of reducers in China. We are private enterprises since 1996. We have workers and employees of 500 and the yearly output last year is 25 million U. S. Dollars. About 70% of the total output is exported to as many as 38 countries such as USA, Canada, Italy, Spain, , Germany, UK, Japan, Korea, Indonesia, and etc.

 

 
FCA
 
 

 
 Size
 
Ratio
 
 A
 
 AB
 
 B
 
BB 
 
CC 
 

 

 

 
HL 
 
LL 
 

 

 
40 
 
1/5
1/10
1/15
1/20
1/25
1/30
1/40
1/50
1/60
 
 
 142
 
85 
 
 112
 
74 
 
 40
 
 70
 
 80
 
 135
 
40 
 
80 
 
 90
 
 100
 
 50
 
 175
 
 105
 
 145
 
 95
 
 50
 
 95
 
 110
 
 180
 
 50
 
 100
 
 120
 
 140
 
 60
 
 195
 
 120
 
 165
 
 110
 
 60
 
 105
 
 120
 
 210
 
 60
 
 120
 
 130
 
 150
 
 70
 
 234
 
 140
 
 195
 
 130
 
 70
 
 115
 
 150
 
 243
 
 70
 
 140
 
 150
 
 190
 
 80
 
 264
 
 160
 
 210
 
 140
 
 80
 
 135
 
 180
 
 273
 
 80
 
 160
 
 170
 
 220
 
 100
 
 300
 
 178
 
 245
 
 163
 
 100
 
 155
 
 220
 
 340
 
 100
 
 200
 
 190
 
 260
 
 120
 
 385
 
 230
 
 285
 
 185
 
 120
 
 180
 
 260
 
 405
 
 120
 
 240
 
 230
 
 320
 
 135
 
 435
 
 260
 
 320
 
 210
 
 135
 
 200
 
 290
 
 455
 
 135
 
 270
 
 250
 
 350
 
 155
 
 507
 
 300
 
 387
 
 252
 
 155
 
 220
 
 320
 
 490
 
 135
 
 290
 
 280
 
 390
 
 175
 
 550
 
 325
 
 407
 
 262
 
 175
 
 250
 
 350
 
 565
 
 160
 
 335
 
 310
 
 430
 
 200
 
 594
 
 350
 
 480
 
 305
 
 200
 
 290
 
 390
 
 625
 
 175
 
 375
 
 360
 
 480
 
 250
 
 710
 
 420
 
 560
 
 360
 
 250
 
 380
 
 480
 
 730
 
 200
 
 450
 
 460
 
 560
 

 

Size
 
 G
 
 Z
 
Input  Shaf
 
 Output  Shaft
 
Weight
Kg
 
Oil Weight
L
 
HS 
 

 
 T×V
 
LS 
 
 S
 
W× Y
 
 40
 
 12
 
 10
 
 25
 
 12
 
 4×2.5
 
28 
 
 14
 
 5×3
 
 3.8
 
 0.14
 
 50
 
 15
 
 11
 
 30
 
 12
 
 4×2.5
 
 40
 
 17
 
 5×3
 
 7
 
 0.17
 
 60
 
 20
 
 11
 
 40
 
 15
 
5 ×3
 
 50
 
 22
 
 7×4
 
 10.5
 
 0.23
 
 70
 
 20
 
 15
 
 40
 
 18
 
 5×3
 
 60
 
 28
 
 7×4
 
 14.5
 
 0.5
 
 80
 
 20
 
 15
 
 50
 
 22
 
 7×4
 
 65
 
 32
 
 10×4.5
 
 22
 
 0.7
 
 100
 
 25
 
 15
 
 50
 
 25
 
 7×4
 
 75
 
 38
 
 10×4.5
 
 36
 
 1.6
 
 120
 
 30
 
 18
 
 65
 
 30
 
 7×4
 
 85
 
 45
 
 12×4.5
 
 63
 
 3.0
 
 135
 
 30
 
 18
 
 75
 
 35
 
 10×4.5
 
 95
 
 55
 
 15×5
 
 80
 
 3.5
 
 155
 
 38
 
 20
 
 85
 
 40
 
 10×4.5
 
 110
 
 60
 
 15×5
 
 114
 
 3.6
 
 175
 
 40
 
 20
 
 85
 
 45
 
 12×4.5
 
 110
 
 65
 
 18×6
 
 150
 
 4.5
 
 200
 
 42
 
 22
 
 95
 
 50
 
 12×4.5
 
 125
 
 70
 
 20×7
 
 218
 
 6.4
 
 250
 
 42
 
 27
 
 110
 
 60
 
 15×5
 
 155
 
 90
 
 24×8
 
 363
 
 8.5
 

 

Company Profile

 

l The largest manufacturer and exporter of worm gear reducers in Asia.

 

l  Established in 1976, we transformed from a county owned factory to private 1 in 1996. HangZhou SINO-DEUTSCH POWER TRANSMISSION EQUIPMENT CO.,LTD is our new name since 2001.

 

l  We are the first manufacturer of reducers and gearboxes in China who was given export license since year 1993.

 

l  “Fixedstar” brand gearboxes and reducers are the first owner of CHINA TOP BRAND and Most Famous Trade Mark for reducers.
 

First to achieve ISO9001 and CE Certificate among all manufacturers of gearboxes in China.

 
 

As a professional manufacturer of worm gearbox and worm gear reducers in China, we mainly produce reduction gearbox,aluminum case worm gearboxes,arc gear cylindrical worm gearboxes, worm gear reducers, in line helical gearboxes, and cyclo drive reducers, etc. These products feature rational structure, stable performance, and reliable quality, and so on. They are widely used in power, mining, metallurgy, building material, chemical, food, printing, ceramic, paper-making, tobacco, and other industries.

   

We have 600 workers in our factory, which covers 70,000 square CZPT in HangZhou. We have been making 2,500 units of reducers everyday since 2012. We are proudly exporting 70% of our products to more than 40 countries all over the word. Our customers come from Italy, Germany, USA, Canada, Spain, UK, Mexico, Brazil, Argentina, Turkey, Singapore and other main industrial countries in the world. 30% of them are OEM made for direct manufacturers of other products. 

 

We warmly welcome customers from other parts of the world to visit us. Seeing is believing. We are very confident that after visiting our facility, you will have confidence on our products. We have the latest automatic equipments and experienced workers to ensure the stable quality and large output. We have the most sophisticated technical and engineering team to support most demanding requirement on standard and OEM products.

 

Looking CZPT to meeting you in HangZhou, China.

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Application: Machinery, Agricultural Machinery, Industry
Function: Distribution Power, Change Drive Torque, Speed Changing
Layout: Vertical
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Step: Single-Step
Customization:
Available

|

Customized Request

agriculturalparts

Tips For Selecting the Right Agricultural Gearbox

An agricultural gearbox is an essential component of a farm machinery, such as a combine harvester. A high-efficiency gearbox ensures optimum performance, while readily available replacement parts ensure a hassle-free operation. Here are some important tips for selecting the right agricultural gearbox. You can also read about bevel and CZPT gearboxes, Closed-loop seals, and the quality of materials. You can choose from the many different brands and models available.

Bevel gearboxes

A bevel gearbox consists of a series of enclosed spiral and straight bevels that transmit rotational power through a 90-degree shaft. These gearboxes can be configured at many different angles to suit various agricultural machinery applications. For example, CZPT Gearboxes manufactures a bevel gear drive at 68 degrees that is perfect for grain cart and auger applications. It also has a 50-degree model for the same purpose.
The simplest type of bevel gearbox uses straight or helical teeth. Straight teeth make it difficult to realize small profile coverage. The ratio between the input and output shafts is generally 1:1. Bevel gearboxes with straight teeth cannot produce a high transmittable torque and are also relatively noisy. A bevel gearbox with a straight or bevelled output shaft can also be symmetrical or asymmetrical, depending on the application.
A bevel gearbox can be arranged in several ways. It can be configured to provide deflection in two or three directions. The output shafts can be at various angles: 90 degrees, 120 degrees, and 135 degrees. Depending on the size and mounting location, it can be geared for either a simple screw drive or a double-shaft arrangement. One option that is not often used is a double-helix bevel gearbox, which is typically less than half the size of a standard gearbox.
In addition to bevel gears, there are also hypoid bevel gears and spiral gears. Both types produce thrust forces that act parallel to the axis of rotation, but the spiral bevel gear produces more thrust force and a change in direction of the torque is possible. However, both types of bevel gears have their drawbacks. In order to make sure that you are choosing the best one for your needs, it’s important to choose the right one.
Agricultural machinery use bevel gears to elevate the crop. The housings of these gearboxes are usually made of closed-grain cast-iron, although larger sizes are made of SG 500/7 material. The screw, meanwhile, is made of Cr-Mo medium carbon steel that has high core strength. The nut is made of aluminum bronze and the tapered roller bearing is suitable for high-axial and radial loads.

CZPT gearboxes

If you’re a farmer, you probably know just how important the parts of your CZPT agricultural gearbox are. If the gears on your tractor start to wear out, you’ll be losing significant yields, since they’re inefficient. And if they don’t have a high gear ratio, that means higher frictional losses, which means lower quality harvests. Food industry gearboxes must meet hygiene and safety regulations as well as withstand harsh environmental conditions. Additionally, you’ll find that the machinery in your food processing plant uses food-safe coloring agents and oils.
Despite the many challenges that face gearboxes, they’re essential for efficient cropping operations. Because they’re used in almost every stage of the cropping cycle, you’ll want them to be efficient and resilient to the toughest conditions. Those conditions include high and low temperatures, operation in moist or arid environments, and safety regulations. But there are some solutions that can help you maintain your cropping cycles for longer, and avoid the need to purchase expensive, replacement gearboxes from a third-party supplier.
CZPT shaft-mount reducers, designed for beet trucks, power conveyors, and other applications, use helical gearing with hardened steel and Viton seals to resist corrosion. CZPT Ultramite gearmotors, for example, drive pilers, stacker boom swings, and hoists. These high-quality gearmotors feature a low-speed direct drive and a high-speed pinion. And all of these products can accept standard NEMA C-face motors.
Industrial gearboxes are becoming increasingly essential for power transfer applications. From automobiles to helicopters to marine vessels, industrial gearboxes provide energy efficiency and reliability for businesses. With their torque multiplication, they reduce the speed of tasks and decrease their carbon footprints. In fact, many industries today are using industrial gearboxes to improve their efficiency, reduce costs, and increase productivity. This makes these gearboxes more than just useful in the agricultural sector.
agriculturalparts

Closed-loop seals

The closed-loop seal is one of the best ways to keep the gearbox safe from water intrusion. It’s a great alternative to desiccant breathers. Although they can’t keep the gearbox underwater, they are a great option for agricultural gearboxes. In the event of an emergency, a closed-loop elastomeric seal will prevent water from leaking into the gearbox.
When it comes to agriculture, the gearbox is important to the entire food chain. Even a little downtime can mean significant production loss. This is why it’s crucial to choose a gearbox that’s easy to access and maintain. Luckily, there are some great agricultural gearbox manufacturers that make closed-loop seals that are easy to access and maintain. A quality gearbox will last for a long time and keep your production costs down.
Flange gaskets are a vital component in the gearbox flange joint. When exposed to high compressive loads over time, gaskets start failing. As a result, they lose strength and leak. Due to their importance, gasket deformation plays a significant role in sealing performance. Therefore, a detailed analysis is carried out to study how gasket thickness affects deformation and von Mises stresses.
End covers are another common agricultural gearbox component. These are a type of seal that fits into the housing bore of rotary shaft lip seals. The DMR(tm) Wheel Hub Seal protects the bearings and shafts during installation and removal. These seals are made of elastomer/sheet metal. They are excellent in high-speed, high-pressure and chemical compatibility applications.
The type of motor mounted in the gearbox also determines the longevity of the seal. A C-face motor, for example, is mounted in a gearbox with a C-face motor. The shaft must slide into the hollow bore of the gearbox without wiggle. Otherwise, the motor may cause deformation of the seal, leading to leakage. Therefore, it is important to know the specific mounting arrangement of the motor before installing a C-face motor.
Various types of rotary seals are available for tractors. Among them, CZPT V-Class Magnum Seal has a grease-filled cavity outboard of the lip seal. This cavity traps small contaminants and blocks them from reaching the lip seal. In addition, the zerk on the grease cavity ensures that the lubrication reaches the outer dust lip, reducing heat generation.
agriculturalparts

Quality of materials

A quality agricultural gearbox can make or break a farming project. A good quality gearbox is not only reliable but also sturdy and will last a long time. In addition, it can save you money. Agricultural gearboxes come in different styles to fit a wide variety of applications. If you’re looking for a high-quality gearbox that will last a long time, consider an Aline Trading P/L gearbox. Aline Trading gearboxes can handle a variety of tasks, from harvesting crops to operating agricultural machinery. They are designed to reduce input shaft speed and increase the tractor PTO speed. A 50-degree bevel gear drive is commonly used on a grain cart or a portable grain elevator.
A tractor’s gear box is made of grey cast iron. This material is machinability-friendly, wear-resistant, and vibration-dampening. The belt pulleys are usually cast iron and use two-stage processes, casting and forging. Large belt pulleys are typically made of cast iron. The brake drums’ material needs to be higher-quality to reduce vibrations. The brake drums are made of grey iron ASTM A48 Class 35.
Agricultural gearboxes play a vital role in the entire food chain. They’re an essential part of the agricultural equipment production process, and efficient gearboxes are crucial for profitable operations. In addition to being highly efficient, agricultural gearboxes need to be able to endure a variety of environmental conditions. High and low temperature extremes, operations in moist and arid environments, and safety regulations are just some of the problems that agricultural gearboxes face.
China factory Worm Gearbox Worm Wheel Reducer Washers Gearbox   farm tractor transmission types	China factory Worm Gearbox Worm Wheel Reducer Washers Gearbox   farm tractor transmission types
editor by CX 2024-04-13