China Hot selling Harmonic Drive Gearbox with Customizable Output Shaft bevel gearbox

Product Description

 
 

Product Description

Product Parameters

CS Series THE PERFORMANCE PARAMETER OF CS SERIES REDUCER

Specifications   14 17 20 25 32
Reduction ratio i 50 80 100 50 80 100 120 50 80 100 120 50 80 100 120 50 80 100 120
Rated Torque Under 2000r/min Input N.m 5.3 7.6 7.6 15.7 21.6 23.5 23.5 24.5 33.5 39 39 38 62 65 65 73 116 134 134
The Biggest Admissible Torque When Start and Stop N.m 17.6 22.5 27.4 33 42 53 53 55 72.5 80 85 96 134 154 164 212 298 326 346
The Admissible Maximum Value of Average Load  Torque N.m 6.7 10.8 10.8 25.5 26.5 38 38 33 46 48 48 53 85 105 105 106 164 212 212
The Instant Admissible Maximum Torque N.m 34 46 53 68 85 106 84 96 124 144 144 182 250 278 298 374 567 634 672
The Admissible Highest Input Rev rpm 8500 7200 6500 5500 4800
The Admissible Average Input Rev rpm 3500 3500 3500 3500 3500
Starting Torque cN.m 4.3 2.9 2.6 6.4 4.2 3.6 3.3 8.2 5.1 4.5 4.0 15.8 9.7 8.4 7.7 33 20 19 16
Back Tash arcsec ≤20 ≤20 ≤20 ≤20 ≤20 ≤20 ≤20 ≤20 ≤20 ≤20 ≤20 ≤20 ≤20 ≤20 ≤20 ≤20 ≤20 ≤20 ≤20
Weight kg 0.52 0.68 0.98 1.5 3.2
Design Lifespan hr 10000 15000 15000 10000 15000 15000 15000 10000 15000 15000 15000 10000 15000 15000 15000 10000 15000 15000 15000

HS Series THE PERFORMANCE PARAMETER OF HS SERIES REDUCER

Specifications   14 17 20 25 32
Reduction ratio i 50 80 100 50 80 100 120 50 80 100 120 50 80 100 120 50 80 100 120
Rated Torque Under 2000r/min Input N.m 5.3 7.6 7.6 15.7 21.6 23.5 23.5 24.5 33.5 39 39 38 62 65 65 73 116 134 134
The Biggest Admissible Torque When Start and Stop N.m 17.6 22.5 27.4 33 42 53 53 55 72.5 80 85 96 134 154 164 212 298 326 346
The Admissible Maximum Value of Average Load  Torque N.m 6.7 10.8 10.8 25.5 26.5 38 38 33 46 48 48 53 85 105 105 106 164 212 212
The Instant Admissible Maximum Torque N.m 34 46 53 68 85 106 84 96 124 144 144 182 250 278 298 374 567 634 672
The Admissible Highest Input Rev rpm 8500 7200 6500 5500 4800
The Admissible Average Input Rev rpm 3500 3500 3500 3500 3500
Starting Torque cN.m 9 8 7 28 26 25 25 38 35 34 33 59 53 51 50 89 78 76 71
Back Tash arcsec ≤20 ≤10 ≤10 ≤20 ≤10 ≤10 ≤10 ≤20 ≤10 ≤10 ≤10 ≤20 ≤10 ≤10 ≤10 ≤20 ≤10 ≤10 ≤10
Weight kg 0.72 1.1 1.4 2.2 4.5
Design Lifespan hr 10000 15000 15000 10000 15000 15000 15000 10000 15000 15000 15000 10000 15000 15000 15000 10000 15000 15000 15000

CD Series THE PERFORMANCE PARAMETER OF CD SERIES REDUCER

Specifications   14 17 20 25 32
Reduction ratio i 50 80 100 50 80 100 50 80 100 50 80 100 50 80 100
Rated Torque Under 2000r/min Input N.m 3.6 5.1 5.3 10.8 14 15.7 16.6 23 27 26.5 42 46 52 79 94
The Biggest Admissible Torque When Start and Stop N.m 11.8 15 18.6 22.5 39 36 38 49 56 68 91 108 148 202 228
The Admissible Maximum Value of Average Load  Torque N.m 4.7 6.2 7.5 17.6 21 22.5 23.5 28 33 37 62 73.5 73.5 126 148
The Instant Admissible Maximum Torque N.m 23.5 29 34 47 54 70 68 78 93 125 157 180 263 350 412
The Admissible Highest Input Rev rpm 8200 7200 6500 4800 4000
The Admissible Average Input Rev rpm 3500 3500 3500 3500 3500
Starting Torque cN.m 4.6 3.6 2.9 7 5.1 4 9.3 7 5.4 16.8 12.6 9.5 34 26 21
Back Tash arcsec ≤20 ≤20 ≤20 ≤20 ≤20 ≤20 ≤20 ≤20 ≤20 ≤20 ≤20 ≤20 ≤20 ≤20 ≤20
Weight kg 0.5 0.66 0.94 1.7 3.3
Design Lifespan hr 9000 10000 10000 9000 10000 10000 9000 10000 10000 9000 10000 10000 9000 10000 10000

HD Series THE PERFORMANCE PARAMETER OF HD SERIES REDUCER

Specifications   14 17 20 25 32
Reduction ratio i 50 80 100 50 80 100 50 80 100 50 80 100 50 80 100
Rated Torque Under 2000r/min Input N.m 3.6 5.1 5.3 10.8 14 15.7 16.7 23 27 26.5 42 46 52 79 94
The Biggest Admissible Torque When Start and Stop N.m 11.8 15 18.6 22.5 39 36.3 38.2 49 56 67.6 91 108 148 202 228
The Admissible Maximum Value of Average Load  Torque N.m 4.7 6.2 7.5 17.6 21 26.5 23.5 28 33.3 38.2 62 73.5 73.5 126 148
The Instant Admissible Maximum Torque N.m 23.5 29 34.3 47 54 69.6 67.6 78 93 124.5 157 180 263 350 412
The Admissible Highest Input Rev rpm 8200 7200 6500 4800 4000
The Admissible Average Input Rev rpm 3500 3500 3500 3500 3500
Starting Torque cN.m 6.5 5.5 5 20 18 17.9 36.2 23.5 23 41 36.5 36 63 55 53
Back Tash arcsec ≤20 ≤20 ≤20 ≤20 ≤20 ≤20 ≤20 ≤20 ≤20 ≤20 ≤20 ≤20 ≤20 ≤20 ≤20
Weight kg 0.35 0.45 0.55 0.95 1.95
Design Lifespan hr 9000 10000 10000 9000 10000 10000 9000 10000 10000 9000 10000 10000 9000 10000 10000

 

FAQ

Q: How to select a gearbox?

A: Firstly, determine the torque and speed requirements for your application. Consider the load characteristics, operating environment, and duty cycle. Then, choose the appropriate gearbox type, such as planetary, worm, or helical, based on the specific needs of your system. Ensure compatibility with the motor and other mechanical components in your setup. Lastly, consider factors like efficiency, backlash, and size to make an informed selection.

Q: What type of motor can be paired with a gearbox?

A: Gearboxes can be paired with various types of motors, including servo motors, stepper motors, and brushed or brushless DC motors. The choice depends on the specific application requirements, such as speed, torque, and precision. Ensure compatibility between the gearbox and motor specifications for seamless integration.

Q: Does a gearbox require maintenance, and how is it maintained?

A: Gearboxes typically require minimal maintenance. Regularly check for signs of wear, lubricate as per the manufacturer’s recommendations, and replace lubricants at specified intervals. Performing routine inspections can help identify issues early and extend the lifespan of the gearbox.

Q: What is the lifespan of a gearbox?

A: The lifespan of a gearbox depends on factors such as load conditions, operating environment, and maintenance practices. A well-maintained gearbox can last for several years. Regularly monitor its condition and address any issues promptly to ensure a longer operational life.

Q: What is the slowest speed a gearbox can achieve?

A: Gearboxes are capable of achieving very slow speeds, depending on their design and gear ratio. Some gearboxes are specifically designed for low-speed applications, and the choice should align with the specific speed requirements of your system.

Q: What is the maximum reduction ratio of a gearbox?

A: The maximum reduction ratio of a gearbox depends on its design and configuration. Gearboxes can achieve various reduction ratios, and it’s important to choose 1 that meets the torque and speed requirements of your application. Consult the gearbox specifications or contact the manufacturer for detailed information on available reduction ratios.

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Application: Motor, Electric Cars, Machinery, Agricultural Machinery, Roller Bearing
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Layout: Coaxial
Gear Shape: Bevel Gear
Step: Three-Step
Customization:
Available

|

Customized Request

agricultural gearbox

Technological Advancements in Agricultural Gearbox Design

Advancements in agricultural gearbox design have significantly improved the efficiency, durability, and performance of farming equipment. Here are some notable technological advancements:

  • Materials and Manufacturing: The use of advanced materials, such as high-strength alloys and composite materials, has enhanced the durability and longevity of gearbox components. Precision manufacturing techniques, including computer-aided design (CAD) and computer numerical control (CNC) machining, ensure tight tolerances and reliable performance.
  • Gear Tooth Design: Modern gear tooth profiles, such as optimized helical and spiral bevel gears, reduce noise, vibration, and wear. Advanced tooth design also improves power transmission efficiency and load distribution.
  • Sealing and Lubrication: Improved sealing technologies, such as double-lip seals and labyrinth seals, help prevent contaminants from entering gearboxes while retaining lubricants. Advanced lubrication systems, including automatic lubrication and improved oil formulations, extend maintenance intervals and enhance efficiency.
  • Electronic Controls: Agricultural gearboxes increasingly integrate with electronic control systems. Sensors and actuators provide real-time data on gearbox performance, allowing for condition monitoring, predictive maintenance, and adjustments to optimize machinery operation.
  • Smart Gearboxes: Some agricultural gearboxes are equipped with smart features, such as load sensors, temperature monitors, and feedback systems. These features enhance precision, safety, and overall equipment performance.
  • Hybrid Power Transmission: Integration of hybrid power transmission systems, combining internal combustion engines with electric motors, allows for more efficient power delivery and reduced fuel consumption. Gearboxes play a crucial role in managing power distribution in these systems.
  • Reduced Environmental Impact: Advancements in gear design contribute to reducing environmental impact. Quieter and more efficient gearboxes minimize noise pollution and energy consumption while meeting emissions regulations.
  • Customization and Modularity: Some modern agricultural gearboxes offer modular designs that allow farmers to customize gear ratios, output speeds, and other specifications to match specific tasks and conditions.
  • Simulation and Testing: Computer simulations and advanced testing methods, such as finite element analysis (FEA) and computational fluid dynamics (CFD), help optimize gearbox design, reduce prototyping costs, and ensure reliability before production.

These advancements collectively contribute to the evolution of agricultural gearboxes, making farming machinery more efficient, environmentally friendly, and adaptable to the changing needs of modern agriculture.

agricultural gearbox

Types of Farming Equipment Incorporating Agricultural Gearboxes

Agricultural gearboxes play a vital role in various farming equipment, enhancing their efficiency and enabling them to perform essential tasks. Here are some types of farming equipment that commonly incorporate agricultural gearboxes:

  • Tractors: Agricultural gearboxes are integral components of tractors, contributing to power transmission from the engine to various attachments such as plows, harrows, and mowers.
  • Harvesters: Harvesters, used to gather crops like grains, fruits, and vegetables, utilize gearboxes to drive conveyor systems and separators, ensuring smooth and efficient harvesting operations.
  • Planters and Seeders: Planters and seeders rely on gearboxes to precisely distribute seeds and fertilizers while maintaining the desired planting depth.
  • Sprayers: Agricultural gearboxes are used in sprayers to drive pumps that distribute pesticides, herbicides, and fertilizers over fields.
  • Hay Balers: Gearboxes are essential in hay balers for compacting and forming bales of hay, enabling easy storage and transportation.
  • Manure Spreaders: Manure spreaders incorporate gearboxes to distribute and spread fertilizers and compost evenly across fields.
  • Grain Augers: Grain augers, used for loading and unloading grains, feature gearboxes to drive the rotating screw mechanism that lifts and transfers grains.
  • Cultivators: Cultivators use gearboxes to drive rotating tines or blades that loosen and prepare the soil for planting.
  • Rotary Cutters: Rotary cutters, often attached to tractors, utilize gearboxes to power the spinning blades used for cutting tall grass, weeds, and brush.
  • Threshers: Threshers, employed for separating grains from their husks or stalks, incorporate gearboxes to drive the threshing mechanisms.

These examples demonstrate the diverse applications of agricultural gearboxes across a wide range of farming equipment. By providing reliable power transmission and control, agricultural gearboxes contribute significantly to the productivity and efficiency of modern agricultural practices.

agricultural gearbox

Power Transmission in Farming Equipment with Agricultural Gearboxes

Agricultural gearboxes play a vital role in facilitating power transmission within various types of farming equipment. These gearboxes are integral components that enable the transfer of rotational power from a tractor’s engine to different agricultural implements and machinery. Here’s how agricultural gearboxes contribute to power transmission:

  • Speed Reduction: In many farming operations, the engine of a tractor or other power source operates at a higher speed than is suitable for the optimal functioning of agricultural implements. Agricultural gearboxes provide speed reduction by using a combination of gears with different numbers of teeth. This reduction in speed allows the machinery to operate at the required speed for efficient tasks like tilling, planting, or harvesting.
  • Power Multiplication: Some agricultural tasks require a significant amount of torque to operate effectively. Gearboxes can multiply the input torque from the engine to generate higher torque at the output shaft. This is crucial for tasks such as plowing, where substantial force is needed to break up the soil.
  • Directional Change: Agricultural gearboxes also allow for changes in the direction of power transmission. For instance, a tractor’s power take-off (PTO) shaft may need to transmit power at a right angle to the tractor’s engine. Gearboxes with bevel gears or other arrangements enable this change in direction, ensuring that power is properly directed to the implement.
  • Power Distribution: In certain cases, power needs to be distributed to multiple components or implements. Agricultural gearboxes with multiple output shafts can distribute power to different tasks simultaneously, optimizing efficiency and productivity.
  • Attachment Operation: Many agricultural implements, such as plows, seed drills, and rotary mowers, require consistent and controlled power to function effectively. Gearboxes provide the necessary power and control to these attachments, ensuring uniform operation and accurate results.

By facilitating speed reduction, power multiplication, directional changes, power distribution, and attachment operation, agricultural gearboxes contribute significantly to the overall efficiency and productivity of farming equipment. They allow farmers to adapt their machinery to various tasks, optimize power usage, and achieve better results in different agricultural operations.

China Hot selling Harmonic Drive Gearbox with Customizable Output Shaft bevel gearbox China Hot selling Harmonic Drive Gearbox with Customizable Output Shaft bevel gearbox
editor by CX 2024-02-09