Product Description
CCustom built gearbox gears/Shift/Custom car gearbox
Feature of CNC parts
1. Precision Cnc stainless steel parts strictly according to customer’s drawing,packing and quality request
2. Tolerance: Can be kept in +/-0.005mm
3. The most advanced CMM inspector to ensure the quality
4. Experienced technology engineers and well trained workers
5. Fast and timely delivery. Speedily&professional service
6. Give customer professional suggestion while in the process of customer designing to save costs.Our freight price is often 30-50% lower than customer’s
7. Customers can use PAYPAL and other online payment platform to pay a small amount of sample fee to shorten the sample production time
8. Quality assurance in accordance with ISO9001:2015 and ISO13485:2016
Material Available for CNC Machining
| Material | Stainless steel | SS201 SS303 SS304 SS316 17-4PH SUS440C |
| Steel | Q235 20#-45# etc | |
| Brass | C36000(C26800) C37700(HPb59) C38500(HP6 58) C27200(CuzN37)etc | |
| Iron | 1213 12L14 1215 etc | |
| Bronze | C51000 C52100 C5400etc | |
| Aluminum | Al6061 Al6063 Al7075 AL5052 etc | |
| Alloy | A2 D2 SKD11 DF2 XW/5 ASP-23 |
Terms and Conditons
| Our Processing | CNC machining, CNC milling and turning, drilling, grinding, , stamping, tapping, |
| Surface finish | Hard Coating Black Anodize Clear Anodize Hard Chrome ,Clear Zinc Plasma Niride |
| Tolerance | 0.005mm |
| QC System | 100% inspection before shipment |
| Drawing format | DWG/ IGS/ STEP/STEP,/IGES/X-T/PDF and etc. |
| Packaging | Standard package / Carton box or Pallet / As per customized specifications |
| Payment Terms | 1) Western Union for samples cost or very small order 2) 100% T/T in advance when amount less than 1000USD 3) 50% deposit, 50% balance by T/T before shipment when order amount from 3000USD to 5000USD. 4) 30% deposit, 70% balance by T/T before shipment when order amount over 5000USD. 5) L/C payment term for big amount order is acceptable. |
| Trade terms | EXW, FOB, CIF, As per customer’s request |
| Shipment Terms | 1) 0-100kg: express & air freight priority 2) >100kg: sea freight priority 3) As per customized specifications |
| Note |
All CNC machining parts are custom made according to customer’s drawings or samples, no stock.If you have any CNC machining parts to be made, please feel free to send your kind drawings/samples to us anytime by email. |
KGL Machinery&Electronics Co., Ltd.(KGL) was founded in 2013, an independent private enterprise that integrated R&D, production, sales and service.KGL is focused on CNC precision machining parts, mainly applied in the field of robotics, communications, medical, automation, and custom-designed complex parts and custom-designed equipment.The core competitiveness is rapid response capability, quality assurance system and cost control ability.We provide value-added services to customers through more technical supporting, high quality product and rapid response business processing.So customers will be more focused on their own business and thus enhance customer value.
KGL Machinery&Electronics Co., Ltd.Now has high precision 3 axis CNC vertical machining center, 4 axis machining center, 5 axis machining center imported from ZheJiang , precision grinding machine, precision wire-cut, EDM and CNC lathe about 50 units.The Max machining range is 2100*1600*800mm, and the machining accuracy can be achieved to 0.005mm.The inspection instrument has CMM, profile projector, digital micro dial, high gauge, ID &OD micrometer, and so on.Professional and experienced management, engineers, inspectors and production staff is about 80.The main processing materials include cast iron, extruded material, steel, aluminum alloy, copper, stainless steel and various engineering plastics.
Our company is aiming at “professional quality and CZPT service”.We have passed ISO9001:2015 and ISO13485:2016 quality management system certification.The company has always been oriented by customer demand and respect for talents, constantly improve their strength, improve service level and quality.With many European and American, Asian and domestic customers, we have established long-term good relationship with common progress.Sincerely expect to join hands with you to create the future.
ISO13485:2003 ISO9001:2008
Q1:Are you a manufacturer?
A1:Yes, we are a medium size ISO13485/ISO9001 certificated manufacturer with a wide range of advanced equipment.Warmly welcome to visit our factory so that you can make sure this point.
Q2:What is the MOQ?
A2:Minimum Order Quantity is 1 piece/set.If you require more qty,the price can be more competitive.
Q3:Can you do the mass production?
A3:Yes,we are a factory which can provide service of precision CNC machining, rapid prototyping, wire cutting, tooling building and etc.After you confirm the samples, we can start mass production.It is very convienient for customers to
Choose us as a one-stop solution supplier.
Q4:Which 3D drawing files should go with the machines?
A4:CNC machines only read *IGS,*STP,*STEP,*IGES,*X-T format, for *STL format,it goes with 3D printer and SLA.
Q5:Is it possible to know how are my products going on without visiting your company?
A5:We will offer a detailed production schedule and send weekly reports with pictures or videos which show the machining progress.
Q6:Will my drawings be safe after sending to you?
A6:Yes, we will keep them well and not release to third party without your permission.
Q7:What shall we do if we do not have drawings?
A7:Please send your sample to our factory,then we can copy or provide you better solutions.Please send us pictures or drafts with dimensions(Length,Hight,Width),CAD or 3D file will be made for you if placed order.
Thank you very much for reading, and warmly welcome to inquiry or visit us.
If any question please feel free to contact.
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car, OEM |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | 90 Degree |
| Layout: | Shunting |
| Gear Shape: | OEM |
| Step: | Double-Step |
| Samples: |
US$ 300/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Choosing the Right Agricultural Gearbox
When buying an agricultural gearbox, there are a few things to consider. The quality of materials, functionality, and mechanism are crucial factors to durability. A durable device will ensure that you won’t have to keep replacing it. Here are some tips to help you select the right one. Let’s begin. Read on to learn more about the different features available in agricultural gearboxes. Listed below are a few of the most important factors to consider.
Bevel gearboxes
Agricultural gearboxes are essential to the entire food cycle. If your gears are not in good shape, you will be unable to meet the demand and you will suffer from heightened downtime. Fortunately, there are numerous quality bevel gearboxes available on the market today. In fact, the CZPT Gearbox Company supplies bevel gearboxes for agricultural applications. Here are some of the reasons you should choose the right one.
A bevel gearbox is a single-stage unit that interlocks bevelled edges on two gears to transfer torque and rotation. These gears can be either straight or helical. This type of gearbox is inexpensive to produce and operates quietly. It also has lower transmittable torque. Bevel gearboxes are often used as a low-cost alternative to hypoid gearboxes.
Agricultural bevel gearboxes are used in various applications, including hay balers, combine harvesters, seeders, and plows. These gears are well-suited for use with offset rotary fillers. They offer reduction ratios of up to 2.44 and cast iron cases. They are commonly known as “right-angle gearboxes” or “Parallel SHAFT gearboxes.”
Agricultural bevel gearboxes come in many sizes and ratios. In general, higher sizes are made of closed-grain cast-iron. Other materials, such as SG 500/7, are used for larger sizes. The main gear and each drive gear are mesh-mounted, and the shafts are designed to rotate in either direction. They have oil seals on the joints. The Spiral Bevel Gearbox is best suited for FG60 or FG75 motors.
The RINV-OP65 right-angle angular gearbox comes with an optional electronic or mechanical position indicator. Its angular design allows for changes in axis rotation, and provides smooth power transmission with minimal backlash. Premium gearmotors include hardened spiral bevel gears and stainless steel shafts for quiet operation. They are available in various ratios and shaft styles. If you want to choose one, make sure it is made to fit the needs of the machine.
Closed-loop seals
There are a number of reasons to install closed-loop seals in an agricultural gearbox. The first is the need to isolate the gearbox from the atmosphere, an important safety concern. Closed-loop seals are CZPT alternatives to desiccant breathers because they prevent the entry of water. While these seals can’t keep the gearbox underwater, they isolate the gearbox from the atmosphere and are therefore vital for the safety of your equipment.
The most common material used for these seals is polymer rubber. Most are made from HBR, which stands for High-cis polybutadiene rubber. Other materials include Butadiene and FKM, which are known for their high-temperature performance. However, the disadvantage of these seals is that they are susceptible to shaft damage and degrade quickly in high temperatures. Therefore, you should always consider the type of seal before purchasing one.
If you plan to use agricultural gearboxes on a regular basis, you should consider getting a good quality one. You should look for a closed-loop seal on your gearbox to protect it against dirt and debris. A quality agricultural gearbox also has an easy-access design, which will make it easy to access and maintain. This will ensure its long-lasting performance and low-maintenance costs.
Agricultural equipment is frequently used to perform various tasks, such as sowing seeds, spreading fertilizer, digging holes, and more. This requires durable and effective sealing solutions to keep dirt out of the system and lubricants in. A close-loop seal helps to ensure that all these operations are performed at maximum efficiency. If you’re a farmer, closed-loop seals are the ideal solution for you.
Surface finish
The surface finish of an agricultural gearbox should be free from defects in the casting process and mechanical damage. The bearing hole in the shaft must be a minimum of 100 mm long and the distance between the bearing holes should be equal to the shaft length. The shaft should be free of any cracks or burrs. The ellipticity and centerline irregularity of the shaft must be less than 0.015 mm. Likewise, the diameter of the shaft, hole spacing and bearing hole relationship should be at least 20 mm.
In recent studies, researchers have investigated the efficiency of different surfaces on the same materials. They found that surface roughness affects gearbox efficiency. Kahraman et al. reported that superfinishing the gears and reducing surface roughness improved efficiency. In addition, Andersson et al. investigated the impact of different assembly processes on the gearbox’ surface roughness. The results of their studies are presented in Table I.
The quality of the surface finish of an agricultural gearbox depends on the materials used. A typical example is wrought steel gear. The die inserts for a forged gear were made of H11 or H13 tool steel. This material softens over time and has a limited life span. An improved alternative was Alloy 718. This alloy has a high temperature range and is suitable for high rotational speeds.
A good surface finish is vital for the health and safety of an agricultural gearbox. It protects the entire food chain and is necessary for agricultural production. The heightened demand for food will cause increased wear and tear on farm machinery. Moreover, a damaged gear will cost the farmer a lot of money. Therefore, it is crucial for farmers to invest in a high-quality agricultural gearbox to avoid such costly downtimes.
Shaft arrangement
An agricultural gearbox has two main stages, the first of which is the reduction stage. The reduction stage contains the pinion, a series of gears, and the first reduction stage. A second stage is connected to the first reduction stage via a mechanical clutch. This gearbox typically consists of three stages. The first reduction stage is also known as the low gear “L”. The first reduction stage provides four forward gearing ratios, while the second stage has three forward gearing ratios. A conventional agricultural gearbox also incorporates a mechanical clutch.
The second stage is a speed change gearbox. It has an input and output shaft. The input shaft is rotatably mounted in the casing and extends through the tractor’s interior. The shaft extends to the rear of the tractor, where the driven part of the joint 26 is keyed onto. The rear end portion of the shaft projects into the back axle casing 15, where it is connected to the first transmission shaft 34. The gearbox then serves to drive the power take-off shaft 36.
Newer types of tractors have larger shafts to support higher power applications. Type 3 tractors have a larger shaft with 20 splines while Type 2 tractors have a smaller shaft. The Type 2 is often referred to as the small 1000. When viewed from inside the tractor cab, Type 3 and Type 2 are rotated counterclockwise. If you are unfamiliar with agricultural gearboxes, here are some basic terms.
Shaft arrangement is important in choosing the right gearing system for agricultural machinery. There are a few differences between these arrangements. The first type has a higher gear ratio, while the second has lower. In terms of speed, the shaft arrangement of an agricultural gearbox reflects the speed of the machinery. The higher the speed of the gear, the higher the output speed. So, when choosing a gearbox, keep this in mind.
Cost
Purchasing an agricultural gearbox may be a costly process, but the benefits outweigh the price. Agricultural gearboxes are vital to the food cycle. When a gear breaks down, farmers will face significant losses. Additionally, agricultural applications use a high-quality gearbox to minimize equipment wear and tear. Ultimately, a high-quality gearbox will reduce the cost of production while extending the lifespan of the agricultural machinery.
Many countries trade in Agriculture Gearbox with India, and many of these suppliers are located in India. Using a marketplace to buy from Indian suppliers offers several advantages. Among the many factors to consider when choosing an Agriculture Gearbox supplier are quality, price, reliability, and past trade history. Through a marketplace like CZPT, you can obtain 360-degree information on Indian Agriculture Gearbox suppliers. In this way, you can choose a vendor with whom you do business.
CZPT Gearbox Company is a leading manufacturer of high-quality agricultural gearboxes. Their experienced engineers can reverse-engineer an existing design for a custom-made gearbox for your needs. Whether you need a smaller or larger gearbox for an agricultural application, CZPT Gearbox Company is your partner. A line of high-quality agricultural gearboxes from CZPT Gearbox Company will help you maximize the performance of your farm machinery. They will transfer rotational power from the input shaft to the output shafts, allowing for a change in speed, direction, and rotation.
editor by CX 2023-11-10