Solution Description

Solution Description

 

HPS is a top producer and provider of planetary gearbox and gear motor in China, Our company addresses an area of 6 pcs. In the meantime, all 6 generation lines strictly comply with ISO 9001 and CE to handle the quality. extensive-variety sequence products have been exported to 30+ international locations all more than the globe. 
Aside from, we are generating fantastic efforts to customize and supply complete options to fulfill various clients’ specifications and industry. Our R&D staff has fifteen several years encounter in this field, tends to make our firm honored with numerous creation patents and utility patents,  which helps make CZPT the most trustable and reliable manufacturer.

 

SPECIFICATIONS Phase RATIO RATED TORQUE (N.m)
PLF60-L2 Planetry Gearbox L2 sixteen 30
twenty 30
25 32
28 30
35 30
40 25
fifty 25
70 20
Adapted motor ∅8-fourteen/ ∅38.1-2/F47.14-M4
Rated Input Pace (rpm) 3000
Max Input Pace (rpm) 6000
Backlash L2 ≤15 Arcmin
Fault cease torque(N.m) 2 occasions of rated torque
Efficiency L2 94%
Average daily life span 20000h
Operating temperature -10°~+90°
Nosie  ≤55 db
IP 54
Installation approach Any installation strategy

Manufacturing & Check Equipments

Exhibition

 

HPS attends 5-6 exhibitions each and every year, equally solar PV exhibitions and automation market exhibitions, professional income group and high quality items develop CZPT a excellent track record in the market.

Certificates

Effective Projects

Packaging & Delivery

FAQ

 

Q1:Which locations are your merchandise mostly employed in?

A:At present, we have 2 main products: precision planetary gear reducer and photo voltaic geared motor. Most of the precision planetary reducers are used in automation fields, this kind of as healthcare tools, 3D printers, doorway openers, tapping devices, CNC lathes and a collection of automation tools. In addition, our photo voltaic geared motors are utilized in photovoltaic power technology assignments, which are mainly blended with rotary drives to generate solar panels to monitor sunlight.
Q2: How to select the appropriate planetary gearbox?
A :First of all, we need you to be CZPT to supply relevant parameters. If you have a motor drawing, it will allow us recommend a ideal gearbox for you faster. If not, we hope you can offer the following motor parameters: output pace, output torque, voltage, present, IP, sound, operating situations, motor size and electrical power, etc.
Q3: What is the value ?
A : The major determining element for the price of each product is the buy volume. You can connect with us and let us comprehend every other. I imagine that our prices, item quality and our solutions can definitely make you content.

This fall: Do you give tailored services?

A: Yes, we provide tailored solutions. You only need to have to put forward your needs, and we will do our greatest to provide you with a strategy, make strategies, and try out our best to meet up with your needs.

US $28-40
/ Piece
|
1 Piece

(Min. Order)

###

Application: Motor, Machinery, Marine, Agricultural Machinery
Function: Change Drive Torque, Speed Changing, Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Any Type
Step: Double-Step

###

Samples:
US$ 45/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

SPECIFICATIONS STAGE RATIO RATED TORQUE (N.m)
PLF60-L2 Planetry Gearbox L2 16 30
20 30
25 32
28 30
35 30
40 25
50 25
70 20
Adapted motor ∅8-14/ ∅38.1-2/F47.14-M4
Rated Input Speed (rpm) 3000
Max Input Speed (rpm) 6000
Backlash L2 ≤15 Arcmin
Fault stop torque(N.m) 2 times of rated torque
Efficiency L2 94%
Average life span 20000h
Operating temperature -10°~+90°
Nosie  ≤55 db
IP 54
Installation method Any installation method
US $28-40
/ Piece
|
1 Piece

(Min. Order)

###

Application: Motor, Machinery, Marine, Agricultural Machinery
Function: Change Drive Torque, Speed Changing, Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Any Type
Step: Double-Step

###

Samples:
US$ 45/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

SPECIFICATIONS STAGE RATIO RATED TORQUE (N.m)
PLF60-L2 Planetry Gearbox L2 16 30
20 30
25 32
28 30
35 30
40 25
50 25
70 20
Adapted motor ∅8-14/ ∅38.1-2/F47.14-M4
Rated Input Speed (rpm) 3000
Max Input Speed (rpm) 6000
Backlash L2 ≤15 Arcmin
Fault stop torque(N.m) 2 times of rated torque
Efficiency L2 94%
Average life span 20000h
Operating temperature -10°~+90°
Nosie  ≤55 db
IP 54
Installation method Any installation method

Choosing an Agricultural Gearbox

When it comes to choosing an agricultural gearbox, you may be wondering which one is right for you. The right gearbox for your tractor is important for several reasons. Here are some factors to consider. This article will provide an overview of these components. These parts include the Bevel gearbox, the Surface finish, Ellipticity, Bearings, and more. CZPT P/L offers a range of gearboxes for many different agricultural applications. The company’s PTO Speed Reducer/Increaser is specially designed to maintain the original rotation of PTO output.
agriculturalparts

Bevel gearboxes

Agricultural bevel gearboxes have high load capacity, making them an excellent choice for heavy-duty machines. Bevel gearing is also popular in mechanical transmission systems, such as those found on tractor transmission systems. Modern harvesters and other agricultural equipment require high-performance gearboxes to maintain efficient performance. To meet these requirements, agricultural equipment OEMs trust the Bevel gearboxes manufactured by CZPT Gearbox Company.
Unlike conventional worm gears, bevel gears use multiple shafts to transmit power. The bevel gears have three types of shafts, namely, hollow, projecting, and double-extended. In addition to being hollow, bevel gears can have additional shafts installed opposite the input shaft. They are available in a standard mount, aluminum housing, and three shaft types: double-extended, hollow, and projecting.
Agricultural bevel gearboxes are typically made from closed-grain cast-iron, although higher-sized models are made from SG 500/7 material. The screw is made from Cr-Mo medium carbon steel, which is hardened and tempered to maintain high core strength. A tapered roller bearing is mounted in the housing and is designed to carry heavy axial and radial loads. These gearboxes are also widely used in mixing, distribution, and cleaning machinery.
Bevel gearboxes for agricultural equipment are primarily used in agricultural machinery applications. Agricultural machinery often uses a PTO to transmit torque, but can only provide it at low speeds. Because of this, gearboxes are used for low-speed, massive-torque applications. Soil preparation and crop treatment are two common uses for these gearboxes. They are also useful in cement mixers.

Surface finish

In engineered gearboxes, the surface finish of the gear tooth surfaces is critical for smooth operation. Microscopic examination of gear tooth surfaces reveals a fine, unidirectional pattern. Traditionally used finishing methods include hob shaving, gear grinding, and honing. These techniques can improve the overall finish, but they also have their drawbacks. To overcome these problems, manufacturers use modern machine tooling techniques.
Agricultural gearboxes must be free from casting defects and mechanical damage. The processing surface must be flawless, with the ellipticity of the shaft hole no greater than 0.02 mm, and the centerline unevenness of the shaft holes is less than 0.015 mm. The relationship between shafts and bearing housing must be within 0.6 mm. These standards are crucial for the operation of agricultural machinery gearboxes.
Earlier, the gears were made of H11 and H13 tool steel, which progressively weakened after 20 gears. The tempering temperature is five to seven degrees Celsius or ten degrees Fahrenheit, depending on the steel used. To address this problem, Alloy 718 was developed. The alloy improved the life of die inserts, which reduced the overall cost. Further, the improved surface finish of agricultural gearboxes helped the customers reduce operating costs.
agriculturalparts

Ellipticity

A number of tasks require the use of an agricultural gearbox. These tasks can range from gardening to maintaining green spaces. These gearboxes transmit power from the input shaft to the output shaft, facilitating the change in direction, speed, or rotation. A quality gearbox is vital for the performance of agricultural machinery. Consider the type of operation you will be performing before buying one. You will also need to decide whether you will lubricate it.
An CZPT P/L Gearbox is one of their products. The company offers a full line of agricultural gearboxes at competitive prices. These gearboxes are designed to reduce input shaft speed and increase the PTO speed. The PTO Speed Reducer/Increaser is specially designed for this application. It helps maintain the original rotation of the PTO output shaft. It is suitable for various agricultural applications, including harvesters, balers, and cultivators.
An agricultural gearbox has an elliptic nature. It rotates around an axle core 90 degrees to create a bias state. The axle core of an agricultural gearbox rotates at a 90-degree angle to keep the shaft of the farming arbor in a neutral state. The bias state reduces the rotary driving force and reduces the amount of energy used in the operation. If a gearbox is designed correctly, it will keep a desired rotation torque.

Bearings

Agricultural gearboxes require high-quality bearings, and the global market is undergoing a transformation as more agricultural equipment becomes mechanized. The demand for bearings in agricultural equipment is expected to increase in the future, as cropping cycles will become shorter, and machinery will be used more intensively. Consequently, the wear on agricultural gear teeth and bearings will increase. This will result in a higher replacement rate for these parts.
Agricultural gearboxes must be able to withstand the high demands placed on them by the mounted farming implements. Harrows are a common example, and their disc-shaped attachments work to mix the top layer of soil. Because of their high demands, they must rotate continuously, and no matter what the terrain, they must be easy to run. Moreover, customised bearings will provide better seals.
In a study of 53 different agricultural gearboxes conducted by CZPT UK, they simulated 73 gear selections to find the right type of bearing. The simulation model took four weeks to set up and seven hours to run. As a result, CZPT always selects the “best bearing for the job” – a fitting solution. As such, CZPT understands the end user’s needs.
agriculturalparts

Quality of materials

Agricultural gearboxes play a vital role in the production of food. With the world’s population increasing, the need for food will also increase, and that means a greater need for efficient gearboxes. To make this happen, gearboxes must be able to withstand a variety of environmental conditions, including high and low temperatures, operation in arid and moist environments, and safety regulations.
A bevel gearbox has spiral bevel pinions that transmit rotational power to the axle. It is used in a variety of agricultural applications and is available in a range of ratios, horsepower, and configurations. This right-angle gear drive is widely used in portable grain elevators and grain carts. It has a 15-mm shaft diameter and is compatible with offset rotary fillers and hollow output shafts.
The gear box of a tractor is usually made of grey cast iron. Grey cast iron is a great choice for this component because it provides good wear resistance and vibration dampening. Belt pulleys are also made from grey cast iron. Large belt pulleys are made by casting processes. Similarly, the brake drum material needs to be high-quality to be effective. It is generally made of grey iron ASTM A48 Class 35.
China Short Input Hole Stepper Type Precision Planetary Gearbox     comer agricultural gearbox	China Short Input Hole Stepper Type Precision Planetary Gearbox     comer agricultural gearbox
editor by czh 2023-01-25